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3-piece Hastelloy C22 butt welded ball valve with lever PN40

A 3-piece Hastelloy C22 butt welded ball valve with lever PN40 is a high-performance isolation valve designed for extreme corrosion resistance in aggressive chemical environments. Hastelloy C22 (UNS N06022) is a nickel-chromium-molybdenum alloy with added tungsten, offering superior resistance to pitting, crevice corrosion, and stress corrosion cracking in oxidizing and reducing conditions . The 3-piece construction allows in-line maintenance without removing the entire valve from the pipeline . Butt weld ends provide permanent, leak-proof connections ideal for high-integrity systems. Rated PN40 (40 bar / 580 psi) and operated by a lever for quick quarter-turn actuation, these valves are widely used in chemical processing, pharmaceutical, petrochemical, and marine applications .

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Technical Attributes & Specifications


1.  **Body Material:** Hastelloy C22 (UNS N06022) Forged or Investment Cast.

2.  **Pressure Rating:** PN40 (4.0 MPa / 580 PSI).

3.  **Construction:** 3-Piece Bolted Body (Swing-out maintenance design).

4.  **Connection Type:** Butt-Weld (BW) ends per ASME B16.25 or DIN 2559.

5.  **Bore Type:** Full Bore (Full Port) for maximum flow capacity.

6.  **Ball & Stem:** Hastelloy C22 for uniform corrosion resistance.

7.  **Seat Material:** Reinforced PTFE (RPTFE), PEEK, or Devlon for chemical inertness.

8.  **Stem Packing:** Multi-layer PTFE or Flexible Graphite.

9.  **Operation:** Manual stainless steel lever with locking device.

10. **Design Standard:** ASME B16.34, API 608, or EN 12516-1.

11. **Stem Design:** Blow-out proof stem for enhanced operator safety.

12. **Anti-Static Device:** Built-in grounding between ball, stem, and body.

13. **Fire Safety:** Design optionally compliant with API 607 / ISO 10497.

14. **Sealing:** Bubble-tight shut-off (Zero leakage) Rate A.

15. **Service Temperature:** -29°C to +200°C (subject to seat material limits).

16. **Mounting Pad:** ISO 5211 integrated for easy automation.

17. **Corrosion Resistance:** Immune to intergranular precipitation during welding.

18. **Testing Standards:** 100% Hydrostatic and pneumatic testing per API 598.

19. **Surface Finish:** Acid-cleaned and passivated or electro-polished.

20. **Applications:** Acetic acid, seawater, pulp/paper bleach plants, and acid pickling.


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